Insulated Metallic Substrate PCBs

Insulated Metallic Substrate PCBs

Insulated Metallic Substrate PCBs

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A metal-based PCB, also known as a IMSPCB, is composed of a metal substrate, which is usually either copper or aluminum. Due to its superior thermal dissipation, it is commonly used in various applications such as power supplies and LED lights.

 

WTT Enterprise has extensive experience of producing IMS printed circuit boards, which are commonly used for powering electronic components such as power meters and LED lights. These are also known as heat sinks. The base material used for these PCBs is either copper or aluminum.

Insulated Metallic Substrate PCBs

What can we do?

For over ten years, WTT Enterprise has been continuously working on the production of metal substrates. It is capable of producing both aluminum and copper substrates, which have a combined thermal conductivity of up to 100 percent.

Technical Characteristics

◆ Layer Count: 2-6 L

◆ Metal-Based Material Thickness :0.5~3.2mm (20~126mil)

◆ Heavy Copper for Inner/Outer Layer: 5oz

◆ DHS capability on Aluminum Base is 0.6mm min.

◆ DHS capability on Copper Base is 0.6mm min.

◆ White or black solder mask available

◆ Highest breakdown power voltage: 5000V/AC

◆ Heat Dissipation result: 10W/m.K Max.

◆ Thermal conductivity: 1~10 W/(m•K)

◆ Several Metal Base Materials: Aluminum, Copper, Stainless Steel & Iron

AOI Test
Outer Layer Horizontal Line
Flying Probe Test
Laser Routing
WTT
WTT
AOI Test
Outer Layer Horizontal Line
Flying Probe Test
Laser Routing
WTT
WTT

View other technologies

No. Item MP Capability Advanced Capability
1 Panel Size Multilayer 468*620mm (18.4*24.4") 544*620mm (21.4*24.4")
2 Max. Layer Max Layer Count 2L 6L
3 Metal-Based Material Metal-Based Material Type Al-Based, Cu-Based Al-Based, Cu-Based
Metal-Based Material Thickness 0.8~2.0mm (31~79mil) 0.5~3.2mm (20~126mil)
Max. Copper Thickness 4oz 5oz
Min. Dielectric Thickness 75, 100, 125μm (3, 4, 5mil) 50, 75~150μm (2, 3~6mil)
Thermal Conductivity 0.8~3.0W/m·K 0.8~3.0W/m·K
Electric Strength 30kV/mm 40kV/mm
4 Drilling Min. Hole Size Mechanical 0.8mm (31mil) 0.6mm (24mil)
Punching 1.2mm (47mil) 1.0mm (39mil)
Hole Size Tolerance PTH ±0.075mm (±3mil) ±0.050mm (±2mil)
NPTH ±0.050mm (±2mil) ±0.030mm (±1.2mil)
Hole Position ±0.080mm (±3.1mil) ±0.050mm (±2mil)
Min. D2D (HW-HW) 0.5~1.6mm Holes 0.15mm (6mil) 0.10mm (4mil)
1.61~6.5mm Holes 0.15mm (6mil) 0.13mm (5mil)
Min. D2C (Drill to Cu) PTH 0.20mm (8mil) 0.13mm (5mil)
NPTH 0.18mm (7mil) 0.10mm (4mil)
5 Trace Registration ±0.10m (4mil) ±0.08m (3.1mil)
6 V-Cut V-Cut Board Thickness ≥0.9mm ≥0.6mm
V-Cut Remain Board Thickness 1/3 of Board Thickness 1/3 of Board Thickness
V-Cut to Trace ≥0.45mm (18mil) ≥0.38mm (15mil)
V-Cut to Groove ≥20mm ≥10mm
V-Cut Width ≤0.50mm ≤0.38mm
7 Dimension Tolerance V-Cut ±0.13mm (±5mil) ±0.10mm (±4mil)
Outline ±0.13mm (±5mil) ±0.10mm (±4mil)
Conductors to Outline ±0.15mm (±6mil) ±0.13mm (±5mil)
Warp & Twist 0.75% Max. 0.50% Max.
8 Test Voltage 1500~2250VDC 5000VDC Max.